7 Best Generators for Welders That Deliver Pro Results

The best generators for welders depends on your needs. The TOMAHAWK 15 HP Engine Driven Welder is best for professionals needing dedicated welding power with 210 amps output, while the Westinghouse 28000 Tri-Fuel excels at providing massive backup power for home and heavy-duty welding. For ultimate versatility, the CAMPBELL HAUSFELD 3-in-1 stands out with its combined compressor, generator, and welder capabilities.

Choosing the right generator for welding can make or break your projects. You need enough power to maintain a steady arc while also running other tools on the job site.

Quick Comparison Table

ProductWelding OutputGenerator PowerFuel TypeDuty CyclePortability
TOMAHAWK 15 HP Welder210 Amps2,000 WattsGasoline60%Portable
Westinghouse 28000 Tri-FuelN/A28,000 WattsGas/Propane/NGN/AWheeled
CAMPBELL HAUSFELD 3-in-1200 Amps5,000 WattsGasolineN/ATruck Mount
WEN 14,500W Tri-FuelN/A14,500 WattsGas/Propane/NGN/AWheeled
TOMAHAWK 7 HP Welder120 Amps2,200 WattsGasolineN/APortable
Hobart Engine Driven40-145 AmpsN/AGasolineN/APortable
WEN 4,750W Dual FuelN/A4,750 WattsGas/PropaneN/AWheeled

Best Generators for Welders

1. TOMAHAWK 15 HP Engine Driven Welder – Professional Stick and TIG Welding Powerhouse

TOMAHAWK 15 HP Engine Driven Portable 2,000 Watt Generator with 210 Amp Stick and TIG Welder with Kit

Best for: Professional welders who need a dedicated welding machine with reliable generator power for job sites.

Key Features:

FeatureDetails
Welding Output210 Amps DC
Generator Power2,000 Watts AC
Duty Cycle60% at full power
Welding TypesStick and TIG
Control SystemDigital amperage display

The TOMAHAWK 15 HP is the best engine-driven welder for professionals seeking powerful stick and TIG capabilities. This machine delivers 210 amps with a solid 60% duty cycle.

The inverter technology provides a stable sine wave that ensures smooth, consistent welds. The 15 HP engine has plenty of muscle for demanding projects.

You can weld thick materials up to 3/8 inch while simultaneously running power tools. The digital amperage reader and adjustment knob make precise settings easy.

The included welding kit gets you started right away. This unit handles everything from light repairs to heavy fabrication work.

For welders who need a reliable workhorse that goes anywhere, this TOMAHAWK delivers professional results at a competitive price point.

Pros:

  • High 210 amp output
  • 60% duty cycle
  • Inverter technology for stable arc
  • Includes welding kit

Cons:

  • Higher price point
  • Heavier than smaller units

2. Westinghouse 28000 Tri-Fuel Generator – Maximum Power for Heavy-Duty Welding

Westinghouse 28000 Peak Watt Tri-Fuel Home Backup Portable Generator, Remote Electric Start, Transfer Switch Ready, Gas, Propane, and Natural Gas Powered

Best for: Welders needing massive power output for industrial equipment and whole-home backup capabilities.

Key Features:

FeatureDetails
Peak Power28,000 watts gasoline
Fuel OptionsGas, propane, natural gas
Engine999cc V-Twin OHV
OutletsMultiple 120V/240V options
Runtime13 hours at 25% load

The Westinghouse 28000 is the best high-output generator for welders running industrial equipment. It delivers an incredible 28,000 peak watts on gasoline.

The heavy-duty 999cc V-Twin engine with cast-iron sleeve provides exceptional durability. You get tri-fuel capability to switch between gas, propane, or natural gas.

Multiple 120V and 240V outlets handle any welder configuration you need. The transfer switch readiness makes it perfect for backup power too.

Low THD output protects sensitive electronics while you work. The digital readout tracks runtime, voltage, and frequency.

This generator powers the most demanding welding operations without breaking a sweat, making it ideal for professional shops and construction sites.

Pros:

  • Massive 28,000 watt output
  • Tri-fuel versatility
  • Transfer switch ready
  • Heavy-duty V-Twin engine

Cons:

  • Expensive investment
  • Very heavy unit

3. CAMPBELL HAUSFELD 3-in-1 Combo – Ultimate Versatility for Mobile Welders

CAMPBELL HAUSFELD 3-in-1 Compressor-Generator-Welder Combo with Honda GX390 Gas Engine, 5000W Generator, 200A Welder, 30 Gallon Tank, 175 PSI, Truck Mount

Best for: Mobile welders and contractors needing a complete workstation with compressor, generator, and welder in one unit.

Key Features:

FeatureDetails
Welder Output200 Amps DC
Generator Power5,000 Watts
Compressor30 gallon, 175 PSI
EngineHonda GX390 gas
Air Output14 CFM at 90 PSI

The CAMPBELL HAUSFELD 3-in-1 is the best all-in-one solution for welders who need compressed air and power generation. It combines three essential tools in one truck-mountable package.

The reliable Honda GX390 engine powers all three functions simultaneously. You get 200 amps for welding, 5000 watts of generator power, and a 30-gallon air compressor.

The compressor delivers 14 CFM at 90 PSI for running air tools alongside your welding work. Both 120V and 240V outlets provide flexible power options.

Truck mounting capability makes this perfect for mobile welding operations. The integrated design saves space and eliminates hauling multiple machines.

For contractors who need a complete mobile workshop, this 3-in-1 combo delivers exceptional value and convenience.

Pros:

  • Three machines in one
  • Reliable Honda engine
  • Truck mount ready
  • 200 amp welding capacity

Cons:

  • Premium price tag
  • Complex maintenance needs

4. WEN 14,500W Tri-Fuel Generator – Best Value High-Power Option

WEN 14,500-Watt 120V/240V Tri-Fuel Generator for Gas, Propane, and Natural Gas, Transfer-Switch Ready with Electric Start, Wheel Kit, and CO Watchdog (TF1450X)

Best for: Budget-conscious welders needing high wattage output with fuel flexibility and safety features.

Key Features:

FeatureDetails
Peak Power14,500 watts gasoline
Fuel TypesGas, propane, natural gas
Engine500cc 4-stroke OHV
SafetyCO Watchdog sensor
Tank Capacity8.2 gallons

The WEN 14,500W is the best value tri-fuel generator for welders on a budget. It delivers 14,500 surge watts on gasoline at an incredibly affordable price.

The tri-fuel capability lets you switch between gas, propane, and natural gas with a simple dial turn. The 500cc engine provides reliable power for welding equipment.

WEN Watchdog CO sensor automatically shuts down the unit if dangerous carbon monoxide levels are detected. Transfer-switch-ready outlets make emergency backup easy.

Electric start gets you running quickly, while the 8.2-gallon tank provides up to 12 hours of runtime. The included wheel kit makes moving it around simple.

For welders who need serious power without the premium price, this WEN generator delivers outstanding performance and safety features.

Pros:

  • Excellent price point
  • Tri-fuel flexibility
  • CO safety sensor
  • Transfer switch ready

Cons:

  • Not a dedicated welder
  • Lower build quality than premium brands

5. TOMAHAWK 7 HP Welder Generator – Compact Power for Light Welding

TOMAHAWK Welder Generator Stick Welder Engine Driven 120 Amp 7 HP Gasoline Portable 2,200 Watt Quiet Inverter Generator Engine

Best for: Hobbyists and light-duty welders needing an affordable, portable engine-driven welding solution.

Key Features:

FeatureDetails
Welding Output120 Amps DC
Generator Power2,200 Watts
Engine7 HP gasoline
Welding TypeStick MMA
TechnologyInverter with sine wave

The TOMAHAWK 7 HP is the best entry-level engine-driven welder for budget-conscious buyers. It delivers smooth 120 amp stick welding at an attractive price.

The inverter engine produces a stable sine wave for consistent arc performance. You can weld materials up to 3/8 inch thick with ease.

The 2,200-watt generator lets you run power tools while welding. Digital amperage display and adjustment knob provide precise control.

Compact design makes it easy to transport to different job sites. The 7 HP engine provides adequate power for most light to medium welding tasks.

For DIYers and small shop owners, this TOMAHAWK offers professional features without the professional price tag.

Pros:

  • Budget-friendly price
  • Inverter technology
  • Digital controls
  • Portable size

Cons:

  • Lower amp output
  • No TIG capability

6. Hobart Engine Driven Generator/Welder – American-Made Reliability

Engine Driven Generator/Welder, 40 to 145

Best for: Professionals who value American manufacturing and need adjustable welding output from 40 to 145 amps.

Key Features:

FeatureDetails
Welding Range40 to 145 Amps
ManufacturingMade in USA
BrandHobart quality
ApplicationProfessional welding
DesignEngine-driven system

The Hobart Engine Driven Welder is the best American-made option for welders who demand quality and reliability. Hobart’s reputation for durability speaks for itself.

The adjustable 40 to 145 amp range handles everything from thin sheet metal to thicker structural work. USA manufacturing ensures quality control and parts availability.

Hobart’s occupational health and safety focus means this unit meets strict professional standards. The engine-driven design provides independence from electrical outlets.

Built for demanding professional environments, this welder withstands harsh job site conditions. Long-term reliability makes it a smart investment.

For welders who prioritize American manufacturing and proven performance, this Hobart delivers the quality you expect from a trusted brand.

Pros:

  • Made in USA
  • Hobart brand reliability
  • Adjustable amp range
  • Professional grade

Cons:

  • Higher cost
  • Limited product details

7. WEN 4,750W Dual Fuel Generator – Budget-Friendly Power Solution

WEN 4,750-Watt 120V/240V Dual Fuel Portable Generator with Wheel Kit and Electric Start (DF475T)

Best for: Welders on a tight budget who need basic generator power with dual fuel capability.

Key Features:

FeatureDetails
Peak Power4,750 watts gasoline
Fuel OptionsGas and propane
Engine224cc 4-stroke OHV
Tank Size4 gallons
Start TypeElectric key start

The WEN 4,750W is the best ultra-budget generator for welders using smaller welding machines. It provides 4,750 surge watts at an unbeatable price.

Dual fuel capability switches between gasoline and propane with a simple dial turn. The 224cc engine delivers enough power for light to medium welding equipment.

Electric start makes operation convenient, while the 4-gallon tank provides up to 11 hours of runtime. Both 120V and 240V outlets accommodate different welder requirements.

The included wheel kit and handle make transportation easy. GFCI outlets protect against electrical hazards.

For occasional welders or those using smaller machines, this WEN generator offers essential power at a price that won’t break the bank.

Pros:

  • Extremely affordable
  • Dual fuel option
  • Electric start
  • Includes wheel kit

Cons:

  • Lower wattage output
  • Not suitable for heavy welding

How to Choose Best Generators for Welders

Power Output Requirements

Your welder’s amperage determines how much generator power you need. Multiply your welder’s maximum amps by its operating voltage to find the minimum wattage required.

Always add a 30-40% buffer above your welder’s requirements for safe operation. This extra capacity prevents voltage drops that cause poor weld quality and equipment damage.

Dedicated Welder vs Standard Generator

Engine-driven welders combine a welding machine and generator in one unit. They provide stable DC output specifically designed for welding applications.

Standard generators work for welding but require a separate welding machine. They offer more versatility for running other tools but may not provide the same arc stability as dedicated units.

Duty Cycle Considerations

Duty cycle indicates how long you can weld continuously before cooling down. A 60% duty cycle at 200 amps means you can weld for 6 minutes out of every 10.

Higher duty cycles let you work longer without interruptions. Professional welders should prioritize units with at least 60% duty cycle for efficient workflow.

Fuel Type and Runtime

Gasoline generators are most common and fuel is readily available. Dual or tri-fuel options let you switch to propane or natural gas for longer runtime and cleaner burning.

Consider fuel availability at your work locations and storage convenience. Propane stores indefinitely while gasoline degrades over time, making it better for occasional use.

Portability and Job Site Needs

Welder generators range from compact 100-pound units to heavy 500-pound machines. Mobile welders need lighter, more portable options with handles or wheels.

Truck-mounted units work best for contractors moving between job sites. Shop-based welders can choose heavier units with more features and higher output capacity.

Frequently Asked Questions

What size generator do I need to run a 180 amp welder?

A 180 amp welder typically needs at least 7,000-8,000 watts of generator power. Always check your specific welder’s requirements and add a 30% safety margin for optimal performance.

Can I use a regular generator for welding?

Yes, but you’ll need a separate welding machine and sufficient wattage. Engine-driven welders provide better arc stability and are specifically designed for welding applications.

What’s the difference between inverter and conventional welder generators?

Inverter generators produce cleaner, more stable power with less weight and fuel consumption. Conventional generators are typically heavier but may cost less upfront.

How long can I weld continuously with a generator?

This depends on the duty cycle rating, typically 20-60% for most units. A 60% duty cycle means 6 minutes of welding per 10-minute period before cooling is needed.

Do I need a special generator for TIG welding?

TIG welding requires very stable, clean power with low ripple. Inverter-based welder generators or high-quality standard generators with dedicated welding machines work best for TIG applications.

Final Thoughts

The TOMAHAWK 15 HP offers the best balance of power and features for professional welders, while the WEN 14,500W provides excellent value for budget-conscious buyers.

Choose based on your welding amperage needs, portability requirements, and whether you need additional generator capacity for other tools. Dedicated welder generators provide better arc stability than using separate equipment.

Invest in adequate power capacity and quality construction to ensure reliable performance and clean welds for years to come.

Leave a Reply

Your email address will not be published. Required fields are marked *